TEP 100-4812WIR

DC/DC Railway Converter • • Compact metal package • EN 50155 approval for railway applications • • • • • • • • Very high efficiency up to 93% TEP 100WIR Series, 100 Watt Ultra wide 4:1 input voltage ranges 9–36, 18–75, 43–160 VDC No minimum load Soft start Adjustable output voltage +10/-20% Sense line UL 62368-1 IEC 62368-1 Remote On/Off input Under voltage lock-out circuit 3-year product warranty The TEP 100WIR Series is a family of isolated high performance DC/DC converter modules with ultra-wide 4:1 input voltage ranges which come in a rugged, sealed industry standard half brick package. A very high efficiency allows full power operation without forced air cooling at 60°C This temperature can be increased to 70°C with optional mounted heatsink or up to 85°C when mounted on an iron base plate. The very wide input voltage range make these converters interesting solution for battery operated systems. Typical applications are in telecom/datacom, industry control and railway systems for on board power distribution. These series is available in many optional designs on demand Models Order Code Input Voltage Range TEP 100-2411WIR Output Voltage Output Current Efficiency nom. (adjustable) max. typ. 5 VDC (4.0 - 5.5 VDC) 20'000 mA 93 % 12 VDC (9.6 - 13.2 VDC) 8'400 mA 90 % 24 VDC (19.2 - 26.4 VDC) 4'200 mA 90 % 28 VDC (22.4 - 30.8 VDC) 3'600 mA 90 % TEP 100-2418WIR 48 VDC (38.4 - 52.8 VDC) 2'100 mA 90 % TEP 100-4812WIR 12 VDC (9.6 - 13.2 VDC) 8'400 mA 90 % 24 VDC (19.2 - 26.4 VDC) 4'200 mA 90 % 28 VDC (22.4 - 30.8 VDC) 3'600 mA 92 % TEP 100-4818WIR 48 VDC (38.4 - 52.8 VDC) 2'100 mA 91 % TEP 100-7212WIR 12 VDC (9.6 - 13.2 VDC) 8'400 mA 90 % 24 VDC (19.2 - 26.4 VDC) 4'200 mA 90 % 28 VDC (22.4 - 30.8 VDC) 3'600 mA 90 % 48 VDC (38.4 - 52.8 VDC) 2'100 mA 91 % TEP 100-2412WIR TEP 100-2415WIR TEP 100-2416WIR TEP 100-4815WIR TEP 100-4816WIR TEP 100-7215WIR TEP 100-7216WIR TEP 100-7218WIR www.tracopower.com 9 - 36 VDC (24 VDC nom.) 18 - 75 VDC (48 VDC nom.) 43 - 160 VDC (110 VDC nom.) October 25, 2023 Page 1 / 6 TEP 100WIR Series, 100 Watt Options TEP-HS1 - Optional Heat Sink: www.tracopower.com/products/tep-hs1.pdf - Optional model with 3.3 VDC / 25'000 mA Output and 9 - 36 VDC Input - Optional model with 15 VDC / 6'700 mA Output and 9 - 36 VDC Input - Optional model with 3.3 VDC / 25'000 mA Output and 18 - 75 VDC Input - Optional model with 5 VDC / 20'000 mA Output and 18 - 75 VDC Input - Optional model with 15 VDC / 6'700 mA Output and 18 - 75 VDC Input on demand (backorder with MOQ - Optional model with 3.3 VDC / 25'000 mA Output and 43 - 160 VDC Input non stocking item) - Optional model with 5 VDC / 20'000 mA Output and 43 - 160 VDC Input - Optional model with 15 VDC / 6'700 mA Output and 43 - 160 VDC Input - Optional models with inverse Remote On/Off function (passive = off) - Chassis mount models w/o filter: www.tracopower.com/products/tep100wircm.pdf - Chassis mount models w/ filter to meet EN 55032 class A: www.tracopower.com/products/tep100wircmf.pdf Input Specifications Input Current 110 Vin models: 10 mA typ. 24 Vin models: 20 mA typ. (3.3 Vout model) 25 mA typ. (5 Vout model) 25 mA typ. (12 Vout model) 25 mA typ. (15 Vout model) 25 mA typ. (24 Vout model) 25 mA typ. (28 Vout model) 35 mA typ. (48 Vout model) 48 Vin models: 15 mA typ. (3.3 Vout model) 15 mA typ. (5 Vout model) 20 mA typ. (12 Vout model) 20 mA typ. (15 Vout model) 20 mA typ. (24 Vout model) 20 mA typ. (28 Vout model) 25 mA typ. (48 Vout model) 24 Vin models: 50 VDC max. (1 s max.) 48 Vin models: 100 VDC max. (1 s max.) 110 Vin models: 185 VDC max. (1 s max.) 24 Vin models: 7.3 VDC min. / 7.5 VDC typ. / 8.1 VDC max. 48 Vin models: 15.5 VDC min. / 16 VDC typ. / 16.3 VDC max. 110 Vin models: 33 VDC min. / 34.5 VDC typ. / 36 VDC max. 24 Vin models: 20'000 mA (fast acting) 48 Vin models: 12'000 mA (fast acting) 110 Vin models: 5'000 mA (slow blow) (The need of an external fuse has to be assessed in the final application.) Internal Pi-Type - At no load Surge Voltage Under Voltage Lockout Recommended Input Fuse Input Filter Output Specifications Output Voltage Adjustment Voltage Set Accuracy Regulation - Input Variation (Vmin - Vmax) - Load Variation (0 - 100%) –20% to +10% (By external trim resistor) See application note: www.tracopower.com/overview/tep100wir Output power must not exceed rated power! ±1% max. 0.1% max. 0.1% max. All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com October 25, 2023 Page 2 / 6 TEP 100WIR Series, 100 Watt Ripple and Noise (20 MHz Bandwidth) 3.3 Vout models: 5 Vout models: 12 Vout models: 15 Vout models: 24 Vout models: 28 Vout models: 48 Vout models: 3.3 Vout models: 5 Vout models: 12 Vout models: 15 Vout models: 24 Vout models: 28 Vout models: 48 Vout models: Capacitive Load Minimum Load Temperature Coefficient Hold-up Time Start-up Time Short Circuit Protection Output Current Limitation Overvoltage Protection Transient Response - Response Time 75 mVp-p max. (w/ 1 µF X7R || 22 µF poscap) 75 mVp-p max. (w/ 1 µF X7R || 22 µF poscap) 100 mVp-p max. (w/ 1 µF X7R || 22 µF poscap) 100 mVp-p max. (w/ 1 µF X7R || 22 µF poscap) 200 mVp-p max. (w/ 4.7 µF X7R) 200 mVp-p max. (w/ 4.7 µF X7R) 300 mVp-p max. (w/ 2.2 µF X7R) 75'700 µF max. 40'000 µF max. 7'000 µF max. 4'460 µF max. 1'750 µF max. 1'280 µF max. 430 µF max. Not required ±0.02 %/K max. 10 ms min. (acc. to EN 50155 Class S2, see application note for ext. capacitor calculation: www.tracopower.com/info/holdup_en50155.pdf) 75 ms typ. Continuous, Automatic recovery 150% typ. of Iout max. (110 Vin models) 120 - 150% (other models) 115 - 130% of Vout nom. 200 µs typ. / 250 µs max. (25% Load Step) Safety Specifications Standards EN 60950-1 EN 62368-1 IEC 60950-1 IEC 62368-1 UL 60950-1 UL 62368-1 EN 50155 www.tracopower.com/overview/tep100wir - IT / Multimedia Equipment - Railway Applications - Certification Documents EMC Specifications EMI Emissions - Conducted Emissions - Radiated Emissions EN 50121-3-2 (EMC for Rolling Stock) EN 55011 class B (with external filter) EN 55032 class B (with external filter) EN 55011 class B (with external filter) EN 55032 class B (with external filter) External filter proposal: www.tracopower.com/overview/tep100wir All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com October 25, 2023 Page 3 / 6 TEP 100WIR Series, 100 Watt EMS Immunity - Electrostatic Discharge Air: Contact: - RF Electromagnetic Field - EFT (Burst) / Surge Ext. input component: - Conducted RF Disturbances - PF Magnetic Field Continuous: 1 s: EN 50121-3-2 (EMC for Rolling Stock) EN 55024 (IT Equipment) EN 55035 (Multimedia) EN 61000-4-2, ±8 kV, perf. criteria A EN 61000-4-2, ±6 kV, perf. criteria A EN 61000-4-3, 20 V/m, perf. criteria A EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria A 24 Vin models: 2 x KY 220 µF 48 Vin models: 2 x KY 220 µF 110 Vin models: 2 x KXJ 150 µF EN 61000-4-6, 10 Vrms, perf. criteria A EN 61000-4-8, 100 A/m, perf. criteria A EN 61000-4-8, 1000 A/m, perf. criteria A General Specifications Relative Humidity Temperature Ranges Power Derating - Operating Temperature - Case Temperature - Storage Temperature - High Temperature Over Temperature Protection Switch Off - Protection Mode - Measurement Point Cooling System Sense Function Remote Control - Voltage Controlled Remote (passive = on) - Off Idle Input Current - Remote Pin Input Current Altitude During Operation Switching Frequency Insulation System Working Voltage (rated) Isolation Test Voltage Isolation Resistance Isolation Capacitance Reliability Washing Process Environment - Input to Output, 60 s - Input to Case, 60 s - Output to Case, 60 s - Input to Output, 500 VDC - Input to Output, 100 kHz, 1 V - Calculated MTBF - Vibration - Mechanical Shock - Thermal Shock - Flammability 95% max. (non condensing) –40°C to +75°C +105°C max. –55°C to +125°C Depending on model See application note: www.tracopower.com/overview/tep100wir 115°C typ. (Automatic recovery at 105°C typ.) Base-Plate Natural convection (20 LFM) 10% max. of Vout nom. On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin 3 mA typ. -0.5 to 1.0 mA (Optional models with inverse Remote On/Off function (passive = off)) 2'000 m max. (for reinforced insulation) 5'000 m max. (for functional insulation) 300 kHz typ. (PWM) (±10%, 110 Vin models) 250 kHz typ. (PWM) (±10%, other models) Reinforced Insulation 177 VAC (110 Vin models) 145 VAC (24 and 48 Vin, 3.3 and 5 Vout models) 185 VAC (24 and 48 Vin, 48 Vout models) 172 VAC (24 and 48 Vin, other output models) 3'000 VAC 1'500 VAC 1'500 VAC 1'000 MΩ min. 2'500 pF max. 409'000 h (MIL-HDBK-217F, ground benign) According to Cleaning Guideline www.tracopower.com/info/cleaning.pdf MIL-STD-810F EN 61373 MIL-STD-810F EN 61373 MIL-STD-810F EN 45545-2 www.tracopower.com/info/en45545-declaration.pdf All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com October 25, 2023 Page 4 / 6 TEP 100WIR Series, 100 Watt Housing Material Alu base-plate w. metal case (24 and 48 Vin models) Alu base-plate w. plastic case (110 Vin models) Non-conductive FR4 (UL 94 V-0 rated) (24 and 48 Vin models only) Silicone (UL 94 V-0 rated) Copper Nickel (2 - 3 µm) Tin (3 - 5 µm), matte Metal Case (24 and 48 Vin models) Plastic Case (110 Vin models) PCB Mount THD (Through-Hole Device) Half-Brick Lead-Free Wave Soldering 260°C / 6 s max. 105 g Base Material Potting Material Pin Material Pin Foundation Plating Pin Surface Plating Housing Type Mounting Type Connection Type Footprint Type Soldering Profile Weight Thermal Impedance 6.7 K/W typ. 4.7 K/W typ. (with Heat Sink) www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule).) 4e8cc3a5-c3ec-44b0-9980-158ec468eab5 - Case to Ambient Environmental Compliance - REACH Declaration - RoHS Declaration - SCIP Reference Number Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/tep100wir All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com October 25, 2023 Page 5 / 6 TEP 100WIR Series, 100 Watt Outline Dimensions 12.7 (0.5) 61.0 (2.4) 4.8 (0.19) 5.1 (0.2) 0.6 (0.023) Pinout 50.80 (2.0) Pin 1 4 3 2 1 in (GND) 1.0 mm (0.04 inch) Case 1.0 mm (0.04 inch) 3 Remote On/Off 1.0 mm (0.04 inch) 4 +Vin (Vcc) 1.0 mm (0.04 inch) 48.26 (1.9) 57.9 (2.28) 5 Screw 1 4-M3 through hole 9 8 7 7.62 Dimensions in mm (inch) Tolerances x.x±0.5 (x.xx±0.02) Tolerances x.xx±0.25 (x.xxx±0.01) Pin pich tolerances ±0.25 (±0.01) Pin dimension tolerances ±0.1 (±0.004) (0.3) 17.78 (0.7) 25.4 (1.0) 6 Pin Diameter 2 6 BOTTOM VIEW Single out 2.0 mm (0.08 inch) ense 1.0 mm (0.04 inch) 7 Trim 1.0 mm (0.04 inch) 8 +Sense 1.0 mm (0.04 inch) 9 +Vout 2.0 mm (0.08 inch) 5 The Screw 1 locked torque: 24 & 48 Vout models: max. 5.0 kgfcm / 0.49 Nm 110 Vout models: max. 3.5 kgfcm / 0.34 Nm © Copyright 2023 Traco Electronic AG Specifications can be changed without notice. www.tracopower.com Rev. October 25, 2023 Page 6 / 6